Rearden Precision

Home / Custom Profiles

CUSTOM
PROFILES

Round bar, hexagonal bar, and fully custom cross-sections produced continuously from OFE copper. Near-net shaped. No head/tail crop. Engineered to your drawing.

THE SPEC.

ProcessContinuous rotary extrusion (KONFORM)
FeedstockOFE · UNS C10100
Cross-section75 – 2,000 mm²
Max width170 mm
TemperAs-extruded / per customer requirements
StandardASTM B187/B187M where applicable
Cut lengthsUp to 19 ft
Material yield> 90% — no head/tail crop

All profiles are engineered from customer drawings. Send us your cross-section and dimensional requirements. We review feasibility, develop tooling, and produce continuously — the same cross-section, the entire length, every run.

Custom profiles require a feasibility review prior to purchase. Cross-sectional area must remain within 75–2,000 mm² with maximum width of 170 mm. Contact us with your drawing.

WHAT WE
PRODUCE.

01 — Standard
ROUND
BAR
Ø 8 mm – Ø 90 mm

High-conductivity extruded copper round bar for electrical conductors, connector pins, terminal studs, grounding applications, anode bars, and equipotential bonding. Also available as feedstock for drawing, forging, or precision machining.

02 — Standard
HEXAGONAL
BAR
Ø 8 mm – Ø 90 mm across flats

For machined electrical connectors, fasteners, terminals, and components requiring wrench flats. Dimensions and tolerances produced to customer requirements.

03 — Custom
CUSTOM
SHAPES
75 – 2,000 mm² · max width 170 mm

Dedicated extrusion tooling engineered for each cross-section. From simple channels and angles to application-specific electrical profiles. Developed from your drawing.

Grooved Round U-Channel Curved Channel L-Angle Tongue-and-Groove Finned Profile Support Channel + Your Design
Custom copper profile cross-sections — Rearden Precision

NEAR-NET.
READY TO
MACHINE.

Continuous extrusion delivers the same cross-section over the full length. No surface conditioning required before drawing or machining. Fully recrystallized soft temper as extruded.

WHY
KONFORM.

01
NEAR-NET
SHAPE

Minimal secondary machining. The profile exits the die at final cross-section, reducing waste and downstream processing cost.

02
MATERIAL
YIELD >90%

No head/tail crop. Continuous process means the entire feedstock rod becomes finished profile — not scrap.

03
SOFT TEMPER
AS EXTRUDED

Fully recrystallized grain structure. High ductility for subsequent forming, bending, or drawing without intermediate annealing.

04
CUT LENGTHS
TO 19 FT

Available in cut lengths up to 19 ft. Custom packaging available on request. Consistent cross-section over the full length of every bar.

WHERE IT
GOES.

  • Switchgear and panel board connections
  • EV battery and busbar assemblies
  • Rail and trolley contact systems
  • Motor, generator, and commutator windings
  • Heat sinks and ventilated enclosures
  • Mining: anode, grounding, and equipotential bonding bars
  • Electrical connector pins and terminal studs
  • Precision machined electrical components

SEND US
YOUR DRAWING.

Custom profiles require a feasibility review prior to purchase. Send your cross-section and dimensional requirements.
ventas@rearden.com · +52 55 38 16 45 99